NC Servo Feeder RNC (0.3-3.2MM)
Raw Material Type: Hot-Rolled Metal steel, Cold-Rolled Metal steel, Galvanized Metal steel, Stainless Steel etc.
Coil Width: 100-1300 mm
Material Thickness: 0.3-3.2mm
Yield Strength: ≤245 N/mm2
Tensile Strength: ≤392 N/mm2
Feeding pitch: 0-9999.99mm
Feeding Speed: 20m/min
Releasing Type: Pneumatic
PLC: Mitsubishi, Japan
Servo Motor and Driver: Mitsubishi, Japan/ Siemens, Germany
Driver: Mitsubishi, Japan
Touch Screen: WEINVIEW, Taiwan/Mitsubishi, Japan
Function: Feeding The Coil Strips Into The Press Machine
Applications: Pressing Line/ Metal Stamping Line/ Forming Line
Brief Profile of NC Servo Feeder
The servo feeder machine is an advanced equipment that feeds and accurately positions components and materials during the manufacturing process. It uses servomotors and highly precise sensors to control the feeding movement, speed, and position of the components with superior accuracy and efficiency.
The servo feeder machine is commonly used in various industries such as automotive, electrical, and electronics, among others. Its main function is to aid in the automation of the manufacturing process by ensuring a smooth and precise feeding process of materials or components.
This machine is designed to work seamlessly with other machines in a production line or as an integral part of an automated system. It is equipped with a user-friendly interface that allows operators to adjust and control the feeding parameters such as the feeding distance, speed, and stroke length.
The servo feeder machine is also designed to handle a wide range of materials and components with varying sizes and shapes. It can feed and position anything from flat sheets to delicate electronic components and even heavy parts with ease.
In conclusion, the servo feeder machine is a highly sophisticated and versatile equipment that plays a critical role in the automation of the manufacturing process. Its accuracy, efficiency, and user-friendly interface make it an essential tool for various industries seeking to optimize their production processes.
Application of NC Servo Feeder
NC servo feeder machine can be found in many different stamping product line such as hardware stamping line, saw blade stamping line, knives pressing line, motorcycle parts stamping line, car license plate stamping line, small auto parts stamping line, computer and electronic components stamping lines etc.
We have installed Press Feeders on all types of presses, all types of dies and possibly all types of raw materials like metal, non-metal, plastic, paper, foil, cloth available in coil form. And there are numerous cases when we installed feeders where the raw material available is in the form of strips.
The configuration of metal sheet stamping line
Step-1: Decoiler straightener machine, Loading coil and uncoilling coil and straigthening the Coil strips.
Step-2: NC Servo Roll Feeder machine, Feed coil strips to press machine.
Step-3: Power pres machine with the moulds, pressing to the end product
Features of NC Servo Feeder
● Reliable Mechanical Design
Stabilized Steel frame construction make the quality of machine more reliable. High concentricity mechanical structure ensures better coil feeding performance,All rollers finished heat treated, hard chrome-plated, ground etc. After this craft, roller hardness comes HRC60-62°, Gear driven upper Roll with anti-backlash features to ensure non-slip, positive feeding.With shot blasting processing can be ensure the lifetime of machine and improve paint adhesion to keep the machine beautiful performace.
● Longer service life & lower maintenance cost
All main components come from worldwide famous brands with CE CERTIFICATION, good quality and safety, it can prolong the service life and lower maintenance cost such as full sets of Japanese low voltage components, Japan Mitsubishi PLC, Japan Yaskawa servo motor, etc.
● Advance and Smart control systems
Operating with Computerize Numerical Control by PLC program from internatioanl brand such as MITSUBISHI made in Japan, Siemens made in Germany and ABB made in Switzerland, it can ensure +/-0.01mm high feeding precision.Directly input the 20 difference feeding length on the control display screen and then it can reach needed feeding length, the Max. Feeding length is 9999.99mm.
● Accuracy and reliable feeding performance
High-precision drivers by utilizing the capabilities of high-resolution servo motors and servo drive with low inertia, ensures a reliable coil feeding accuracy.
Operating with Computerize Numerical Control by PLC program from MITSUBISHI made in Japan, it can ensure +/-0.1mm high feeding precision.
Directly input the 20 difference feeding length on the control display screen and then it can reach needed feeding length, the Max. Feeding length is 9999.99mm.
Specification of NC Servo Feeder
|Pneumatic Type Releasing System
|Upper Roll Ø65mm, Bottom Roll Ø80mm
|Max. 9999.99 mm
|± 0.1 mm
Video of NC Servo Feeder
SUNRUI Servo feeder series which is combined touch screen, PLC programma system and servo control system into one control system, achieves a high precision feeding performance in 0.05mm. The high concentric mechanical structure and good quality metal parts has won the favor of customers all over the world.
SUNRUI offers a comprehensive High Precision Press Feedline solution which includes a Decoiler Straightener 2 in 1, a servo feeder, and a stamping press equipped with a progressive die. This feedline is designed to provide an all-encompassing solution to meet the unique needs of the linear manufacturing industry.
A Coil Feeding Line, also known as a Turkey Metal Stamping Line, is a highly-automated metal stamping system used in the mass production of metal components from coiled raw materials. It typically consists of an unwind straightener, a servo feeder, a tstamping press, and an automated parts conveyor. These components work together to produce precisely stamped metal components efficiently and with high accuracy.
A servo feeder is a type of feeder machine that is used to transfer and feed sheet metal, paper, and other materials accurately and consistently into downstream machines such as presses and stamping presses. The servo feeder is controlled by a servo motor, which precisely regulates the feed rate and ensures a steady flow of material.
A metal fabrication company was facing difficulties in producing precision parts for a client’s order due to inconsistencies in the feeding process of their metal stamping line. The company was using a conventional feeder machine that was incapable of delivering the level of accuracy and consistency required for the client's specific application.
The primary requirement for metal stamping industries is to have seamless and efficient production processes. To fulfill this necessity, SUNRUI MACHINE recently introduced the Loop type coil feed line for metal stamping line that comprises a Decoiler straightener 2 in 1 with coil car and an NC servo feeder. This coil feed line solution has been implemented successfully and is now operating with the ChinFong stamping press, delivering outstanding results.
One of our customer, a leading manufacturer of precision metal stampings and assemblies, needed to upgrade its coil handling equipment to improve its production efficiency, reduce downtime caused by coil changing, and enhance the precision and quality of its finished products.
- Coil Blanking Line
- Decoiler Straightener Feeder
- Decoiler Straightener
- Stamping Press
- Progressive Die