Compact Coil Processing Line
Raw Material Type: Hot-Rolled Metal steel, Cold-Rolled Metal steel, Galvanized Metal steel, Stainless Steel etc.
Yield Strength: ≤400 N/mm2
Tensile Strength: ≤640 N/mm2
Coil Width: 100-1600 mm
Material Thickness: 0.3-3.2mm/0.4-4.5mm/0.6-6.0mm
Max. Coil Weight: 10ton
Feed Speed: 20m/min
Coil line configuration
Compact coil feed line MFL
Mechanical press machine APC/APM
Compact Coil Processing Line Is Working in Customer's Factory
The Compact Coil Processing Line is designed to occupy less floor space while still providing high production capacity, accuracy, and quality. The compact design of Coil Processing Line allows manufacturers to save space, reduce costs, and increase production efficiency. Additionally, the Compact Coil Processing Line's modular design allows for flexible and customized production solutions that can meet the specific needs of the manufacturer.
Features of Compact Coil Processing Line
With the world's leading automatic press techniques ,advanced and humanized management system,we unite thousands of elites dedicated to the development of automatic press,including top engineers in this field,experienced technicians, production workers with fine craftsmanship to ensure every equipment produced durable ,high-efficiency and stable.
Modular control, simple and smart operation
Compact coil feeding machine is not only a simple combination of decoiler, straightener, and feeder machine into one unit, but also highly integrated control in operations. The hydraulic station, coil car, uncoiling motor, spindle and inverter, straightener part, servo feeder motor are connected with the PLC modular system and controlled by one touch screen, which is quite convenient and easy for operators.
Moreover, movable regulating handle is very convenient operation for installing and debugging when the machine is testing.
Reliable Structure Design
Super large scale and plenty of advanced quality control measures including CNC machining, grinding machine, boring machine and Lathe machine equipment and various precision testing instruments from Germany, Japan and Taiwan. It can ensure the high precision and quality of all parts of machine.
What's more, all of main body makes surface treatment with our shot blasting machine before they are painted. With our shot blasting machine treatment, the machine surface is excellent for painting.they blast onto the surface of work piece with shots to clean and beautify the surface. The shot blasting also enhances the pressure stress of work piece surface and extends the lifespan.We also use high-end vehicle oil paint for our machine to have high level of painting quality and you don’t need to worry about broken painting problem under extremely nasty working environment.
High precision straightening and feeding performance
The metal coils trips will be inserting into straightener-feeder part automatically after uncoiling, with photoelectric sensors for full closed loop control, no manual operation. The straightener roller and feeder roller mechanism are placed on the same precise platform to ensure the uniformity of parallel precision and to limit the error of leveling and feeding operation to the maximum extent.
Four worm gears are used for adjustment. The worm gear is driven by the handwheel to drive the upper slider to lift and lower, so as to achieve precise adjustment of the pressing amount.
Space-saving, easy installation and maintenance
Compact design is ideal for limited space workshop.
The compact coil feeding line is very easy to install, which can enter into mass production in a short time. Without a long material loop, the coil feeding line length is usually no more than 5m, some models such as MFL2 is only 3m length, which will save workplaces of stamping room. Thanks to the international brand core components, automatic lubrication system and self-inspection procedures, the compact coil feeding line have a very low failure rate and easy to maintenance.
Main machines for Compact Coil Processing Line
Coil Feed Line MFL
1. Car Car
3. Straightener Feeder
4. Hydraulic Shear
5. Automatic OiL Machine
Stamping Press APM
The tonnage of stamping press be recomment accroding to the Max. size of products.
Video for Compact Coil Processing Line
Uncoiler Straightener Feeder with SEYI mechanical stamping presses for 5G Communication Electronics Stamping is working in BYD Group Company. The BYD group company purchased more than 300 sets at one time, until now, we have already submitted more than 60 set of compact coil feed line, and the left will be delivered in this year.
Compact Straightener feeder MFL2 with coil film collective device is ideal for stainless steel stamping procossing line, it's suitable for the stainless steel stamping parts which is highly requirements about the surface that can be avoided any marks left on it.
A press feed line is a combination of machines used in metal stamping processes, which work together to produce high-quality stamped components with precision and accuracy. The press feed line typically includes a decoiler, a straightener, a feeder, and a stamping press. The press feed line enables the operator to achieve precise material thickness and handling, which significantly improves production efficiency and output.
For industries that require materials with sensitive surfaces, SUNRUI Machine provides a coil feed line with a Decoiler straightener feeder and a Paper collection device that is specifically designed to handle these sensitive materials. The feeder machine is primarily used to cover the surface of the material with a layer of paper, providing an additional layer of protection.
A customer in the metalworking industry approached us seeking an update to their existing equipment. The customer was facing problems in achieving proper straightening of high-strength metal plates. Due to the limitations of their existing machine, the customer was unable to meet the quality standards expected by their clients.
A metal stamping manufacturer in the Portugal was experiencing issues with productivity due to their outdated coil feed line. The existed machines were unreliable, leading to interrupted production and inconsistent output quality. With increased demand for their stamped parts, they knew they needed to upgrade their coil feed equipment to meet the growing demand and improve output.
SUNRUI's Coil Automatic Unwinding And Leveling Feeding Production Line is a highly efficient and reliable solution that enhances the speed and accuracy of the metal hardware product manufacturing process. It is equipped with top-of-the-line technology and features, providing precise feeding and leveling of metal strips, making it an ideal choice for businesses looking to improve their efficiency and profitability.
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