Coil Processing & Feed Lines
Features of Coil Processing & Feed Lines
1. 7 leveling rollers are adopted to effectively improve the leveling accuracy of materials.
2. The innovative mechanical structure minimizes the working space required by the whole machine.
3. The operation panel adopts color LCD display, large touch screen, high-definition operation screen, with operation safety protection system, even the first time users can also feel at ease to operate.
4. Sound humanized operating system design, will shorten the preparation work.Advanced automatic diagnosis system (PLC- IO) synchronous monitoring, to help the operator quickly control the excellent performance of the machine.
5. Yaskawa or Siemens servo motor is adopted to ensure high precision feeding.
6. Special heat treatment of feeding roller and leveling roller, high hardness, wear resistance, long life.
7. The design concept of enhancing the safety factor prolongs the safe service life of the equipment.
8. Auxiliary rollers have been added to upper 2 groups and lower 2 groups. Increase the leveling coefficient.
Main Machine of Coil Processing & Feed Lines
Uncoiler Straightener 2 IN 1 GL-H
1. Save workshop`s space
2. With pneumatic pressure on straightener roller and worm gear adjusting, it can achieve presicion straightening performance for many different kind of material.
3. Automatically adjust feeding time according to output speed. Leveler inclines appropriately to reduce feeding loop distance.
4. Constructed with highly rigid structure and designed with a powerful motorized decoiler
5. Manual or hydraulic Decoiler Machine can be selected for inner diameter adjustment,There is wide selection to choose from depending on width and weight of coil.
Servo Feeder Machine RNC-B
1. RNC is one type smart and easy to operate feeder machine in the market.
2. It can feeds sheet metal coil material width up to 800mm, thickness up to 4.5mm, with max. feeding speed 20m/min.
3. Operating with Computerize Numerical Control by PLC program from MITSUBISHI made in Japan, it can ensure +/-0.01mm high feeding precision.
4. Usually it matches with adjustment signal from the cutting machine or power press machine.
5. Bracket frame is optional according to your requiremetns.
Stamping Press APA/APC
1. Keep the transmission center and machine center in uniformity, guarantee the precision of pressing.
2. In order to guarantee the machine running in stable and smooth, adopts the design of symmetrical boards with balancer.
3. The precision of mold adjusting up to 0.1mm, it's safty, reliable and convenient to adjust it.
4. Crank,gear and connect bar are oxidized hardening and milled, having super comprehensive mechanical performance and durable function.
5. Used reliable high sensitive clutch/brake and international up-to-date twin electromagnetic valve, overloading protector can guarantee the precision of slider running and stop and safe production of the machine.
6. Reasonable structural design, is benefit for automative production and reduce cost,improve efficiency.
7. Advanced design principle, low noise, low consumption, low cost, save energy.
1. Used for punching more than one kind of products in the processing process, all kinds of products are widely used in mobile, tooling, daily necessities and other industries.
2. Use universal mold and press to produce large quantities of products, avoiding the shape deviation when multiple molds and presses work at the same time, and better ensuring product quality. Reduce equipment requirements, thereby reducing plant space requirements.
3. Save material more than 10%.
4. Using coil and automatic feeder for production, greatly reducing labor intensity, saving labor costs.
5. Different models can be designed according to different shapes, sizes, patterns and other requirements of customers' products.
Video of Coil Processing & Feed Lines
Hydraulic uncoiler leveler machine GL-500H for sheet metal stamping is delivered to UK, This type of uncoiler leveler Machine is in the short space design were designed to meet the needs of customers with limit space. It`s smart and easy to move and install it.
SUNRUI Machine has introduced a revolutionary 2 in 1 Decoiler Straightener with Paper Collection Device designed to handle sensitive coil materials. Recently, a leading manufacturer of surgical instruments was facing significant issues with coil handling. The sensitive materials were prone to scratching, and frequent coil changes and manual handling were eroding their productivity.
The primary requirement for metal stamping industries is to have seamless and efficient production processes. To fulfill this necessity, SUNRUI MACHINE recently introduced the Loop type coil feed line for metal stamping line that comprises a Decoiler straightener 2 in 1 with coil car and an NC servo feeder. This coil feed line solution has been implemented successfully and is now operating with the ChinFong stamping press, delivering outstanding results.
Recently, A customer of precision metal parts was facing challenges with the quality of the master coils they were receiving from their supplier. The inconsistent material flatness was causing issues with the production of their metal parts and leading to low-quality output. The need to rework parts was costing the company significant time and money. The cusotmer reached out to SUNRUI MACHINE, we recommended a Combination Coil Reels and Straighteners system that could effectively flatten and straighten the metal strips through several sets of rollers to the desired precision level of the manufacturer. The system could process different types of metal and was highly efficient, reducing the need for manual labor.
A servo feeder is a type of feeder machine that is used to transfer and feed sheet metal, paper, and other materials accurately and consistently into downstream machines such as presses and stamping presses. The servo feeder is controlled by a servo motor, which precisely regulates the feed rate and ensures a steady flow of material.
A Decoiler straightener 2 in 1, also known as Coil Reel Straightener Combination 2 In 1 or Coil Reel Uncoiler and Powered Coil Straightener Combination, is a metal coil processing equipment that combines two critical functions of the coil feeding line into a single compact unit. The coil feeding line serves to feed the raw metal coil through the stamping process, and the combined decoiler straightener aids in improving production efficiency and reducing floor space requirements.
The Twin-head decoiler-straightener design allows for two materials to be straightened simultaneously, resulting in improved efficiency and production rates. The decoiler-straightener machine also boasts an innovative, time-saving feature that allows for the quick and easy exchange of material between the two heads.
SUNRUI machine circle blanking line is an efficient and reliable solution for high-volume production of circular metal blanks for furniture and home appliances industry. The line is fully automated and equipped with advanced technologies that enable precise and fast sheet metal processing.
- Simple Press Stamping Line
- Precision Pressfeed Stamping Line
- Coil Processing & Feed Lines
- Compact Coil Processing Line
- Full Function Coil Processing Line
- Coil Press Blanking Line
- Coil Feed Laser Blanking Line
- Multi-Blanking and Cut to Length Lines
- Circle Blanking Coil Processing Line
- High Speed Press Line
- High Speed Gripper Feed line
- High Speed Lamination Stamping Line