Double Head Hydraulic Decoiler Machine
Raw Material Type: Suitable for vary kind of coil material, such as Galvanized steel, Stainless steel, CR Steel, HR Steel, Galvanized steel, Stainless steel, Aluminum, Cooper etc.
Applicable Coil Width: 20mm-800mm
Applicable Coil Thickness: 0.3-3.5mm
Coil Inner Diameter: 450-530mm
Coil Outer Diameter: 1200mm
Max. Loading weight: 6 tons
Pressing arm and coil car for optional
Applications: Pressing Line/ Metal Stamping Line/ Forming Line
Brief Profile of Double Head Hydraulic Decoiler Machine
A double head hydraulic decoiler is a type of hydraulic decoiler machine that is designed with two mandrels, allowing for two steel coils to be loaded and uncoiled simultaneously. The double head hydraulic decoiler is an upgrade option that customers can choose instead of a standard single head decoiler.
With two mandrels, operators can have one steel coil loaded and ready to use while the other is in the process of being uncoiled. This reduces downtime between coil changes, thereby increasing production output. The coil is transported using a coil car to the expansion and contraction part of the main shaft of the decoiler mandrel while the supporting platform provides additional support for the inner diameter of the coil.
In automatic operation, the main shaft rotates intermittently through the control instructions of the material ring, and the double head uncoiler carries two groups of the uncoiler expansion mechanism on the same uncoiler frame that can be rotated together and switched over. In production, two sides of the coil expansion mechanism are respectively used for automatic uncoiling and uncoiling stand-by preparation. When one side of the coil is used up, the system can facilitate fast refueling to minimize production downtime.
Overall, the double head hydraulic decoiler provides an efficient and reliable solution for large-scale manufacturing operations, allowing for continuous steel coil uncoiling without unnecessary interruptions.
Fetures of Double Head Hydraulic Decoiler Machine
● The hydraulic decoiler machine has stable construction for long time uselife.
● The expansion is hydraulic type which can easy to load the heavy coils.
● Pressure arm and coil coil is optional according to customer’s requirements.
● Can loading the weight up to 6 tons
● The uncoiling speed can reach up to 60m/min according to customer’s requirements.
● The decoiler head can be automatically rotate by pressing the metal button.
● Drastically reduces the change time of coils.
Specification of Double Head Hydraulic Decoiler Machine
|1ton Per side
|2ton Per side
|2ton Per side
|2ton Per side
|3ton Per side
|5ton Per side
|5ton Per side
Video of Double Head Hydraulic Decoiler Machine
Recently, SUNRUI machine supplied a customer in Italy with a mobile double-head decoiler to complement their roll forming machine which consisted of multiple tracks. The double head decoiler was designed to move on the rails, ensuring optimal performance and integration with the roll forming machine, providing ease of operation. The decoiler is equipped with a disc brake system that allows for a gradual slow-down or acceleration to prevent motor burnout,. Operating at a maximum speed of 60m/min enables the decoiler to process more material in less time, enhancing productivity and profitability.
The Twin-head decoiler-straightener design allows for two materials to be straightened simultaneously, resulting in improved efficiency and production rates. The decoiler-straightener machine also boasts an innovative, time-saving feature that allows for the quick and easy exchange of material between the two heads.
SUNRUI MACHINE is pleased to announce the successful delivery of two sets of Double Head Hydraulic Decoiler Machines with coil cars to an Italian customer engaged in manufacturing roll forming machines. The customer was searching for a more effective and efficient solution that could streamline and improve their production process by reducing manual labor costs, increasing production rates and efficiency, and ensuring the safety of their operators.
The challenges of handling heavy coils and changing coils efficiently can lead to inefficiencies in the production process. SUNRUI MACHINE introduced a dual decoiler with a quick change system to address these challenges. The dual decoiler with quick change system provides a faster, more efficient method for changing coils that saves time in the production process.
A leading manufacturer in the electrical industry was looking to improve their production process for high-speed motor core lamination stamping. The company was experiencing challenges with material handling and precision leveling, which led to decreased efficiency.
- Coil Blanking Line
- Decoiler Straightener Feeder
- Decoiler Straightener
- Stamping Press
- Progressive Die