Zigzag Servo Feeder
Raw Material Type: Hot-Rolled Metal steel, Cold-Rolled Metal steel, Galvanized Metal steel, Stainless Steel etc.
Coil Width: 100-1300 mm
Material Thickness: 0.3-3.2mm
Yield Strength: ≤245 N/mm2
Tensile Strength: ≤392 N/mm2
Feeding pitch: 0-9999.99mm
Feeding Speed: 20m/min
Releasing Type: Pneumatic
PLC: Mitsubishi, Japan
Servo Motor and Driver: Mitsubishi, Japan/ Siemens, Germany
Driver: Mitsubishi, Japan
Touch Screen: WEINVIEW, Taiwan/ Mitsubishi, Japan
Function: Feeding The Coil Strips Into The Press Machine
Applications: Pressing Line/ Metal Stamping Line/ Forming Line
Brief Profile of Zigzag Servo Feeder
The zigzag servo feeder machine is a highly efficient and advanced feeding system that is designed to meet the demands of modern metalworking processes. It boasts a range of features that make it highly effective at processing a wide range of metals and materials, including coil materials.
The machine is driven by an AC servo motor that is connected to a precision gear train. This ensures that the feeding process is highly accurate and consistent, reducing the risk of errors and increasing the overall quality of the finished product. The lateral travel of the feed and material is powered by a combination AC servo motor and linear ball screw, allowing for simultaneous or sequential delivery of the material in X-Y movement.
One of the most significant advantages of the zigzag servo feeder machine is its ability to provide up to 22% material savings. By staggering the feeding of parts in a ZigZag Press Feed System, the machine can boost productivity, reduce material waste, and save time and money.
The machine is operator-friendly, thanks to its easy-to-use control system, which automatically calculates and sets up all the machine parameters quickly and accurately. The control also automatically calculates the optimum movement in each axis, providing fast and easy setup in a single or dual-axis format.
The ServoMatic and ServoMax Servo Press Feeds can either be press-mounted or cabinet-mounted, depending on the specific requirements of the production line. Additionally, the SMX H and H6 Servo Roll Feeds are cabinet-mounted.
Overall, the zigzag servo feeder machine is a highly efficient and reliable feeding system that offers significant productivity advantages in stagger feeding. It is a perfect solution for modern metalworking processes that require high accuracy, efficiency, and material savings.
Application of Zigzag Servo Feeder
This zigzag NC servo feeder production line is suitable for lamps, ceiling lamps, eletric cooker, pot, tea class punching, stainless steel tableware, water pump, water heater , bearing retainer, fire extinguisher, filter and accumulator, motor stator, rotor, motor shell electronic, the refrigerator compressor, air conditioner compressor casing , auto clutch, car pulley, automobile wheel Hub, brake disc stamping.
The configuration of Circle Stamping line
Step-1: Decoiler Straightener machine, Loading coil and uncoilling coil and straigthening the Coil strips.
Step-2: Zigzag NC Feeder machine, Feed coil strips to press machine.
Step-3: Power pres machine with the moulds,pressing to the end product
Specification of Zigzag Servo Feeder
|Pneumatic Type Releasing System
|Upper Roll 1pc, Bottom Roll 1pc
|Max. 9999.99 mm
|Feeding Speed Max. 20 m/min, Zigzag Movement Speed Max. 30 m/min
|Left Center Displacement
|± 0.1 mm
Video of Zigzag Servo Feeder
SUNRUI machine circle blanking line is an efficient and reliable solution for high-volume production of circular metal blanks for furniture and home appliances industry. The line is fully automated and equipped with advanced technologies that enable precise and fast sheet metal processing.
A manufacturer of circular products in the automotive industry was facing issues with their feeding system's accuracy and speed of operation. They were looking for a zigzag coil feeding systems solution that could deliver optimal material utilization, increased production efficiency, and better accuracy of feeding. As a solution, they turned to SUNRUI MACHINE for their Zigzag Coil Feeding System. SUNRUI recommended the Zigzag NC Servo Feeder Machine, which was specially designed for circle blanking lines.
A well-known disc production company was experiencing difficulty in their existing production line, which was leading to a decline in productivity. The company approached SUNRUI MACHINE for a solution that could produce accurate and high-quality discs while improving efficiency.
One of our customer, a leading manufacturer of precision metal stampings and assemblies, needed to upgrade its coil handling equipment to improve its production efficiency, reduce downtime caused by coil changing, and enhance the precision and quality of its finished products.
- Coil Blanking Line
- Decoiler Straightener Feeder
- Decoiler Straightener
- Stamping Press
- Progressive Die