Decoiler Straightener

Decoiler Straightener

Home > Product > Decoiler Straightener > High Precision Decoiler Straightener GL (0.1-1.5mm)

High Precision Decoiler Straightener GL (0.1-1.5mm)

SUNRUI GL series high precision decoiler straightener combines coil unwinding and precision leveling in a compact 2-in-1 design. Handles thin-gauge materials from 0.1mm to 1.5mm, widths up to 600mm, and coil weights up to 2,000kg. Engineered for electronics, automotive sensor, and precision hardware applications where material flatness is critical to part quality.
High Precision Decoiler Straightener GL (0.1-1.5mm)

Applicable Material

 

Raw Material Type: Cooper, Brass, Aluminum, Galvanized Metal steel ,Stainless Steel etc.

Coil Width: 100-600 mm

Material Thickness: 0.1-1.5 mm

Coil Weight: <2000kgs

Inner Diameter: 470-520mm

Outer Diameter: 1200mm

 

Working Speed: 0-22m/min

Brief Profile of High Precision Decoiler Straightener

Integrated Uncoiling & Leveling for Thin-Gauge Precision Stamping


The SUNRUI GL series is a high precision 2-in-1 decoiler straightener designed for manufacturers processing thin-gauge metal coils from 0.1mm to 1.5mm. By combining coil unwinding and precision leveling in a single compact unit, it eliminates the need for separate machines, reduces floor space, and minimizes material handling between processes.


Engineered for Precision


The straightening section features pneumatic pressure adjustment on upper and lower rollers, combined with a worm gear fine-tuning mechanism for rapid, accurate straightening point positioning. This ensures consistent flatness across the full coil width—critical for progressive die stamping of precision components.


Built for Reliability


Japanese magnetic contactors and electronic components extend service life and ensure stable operation. The frequency conversion speed control system allows precise synchronization with downstream servo feeders and stamping presses, while the automatic electric system provides excellent operational safety protection.


Ideal for Precision Industries


The GL series is widely used in electronics components, automotive sensors, computer hardware, connectors, terminals, and precision hardware stamping applications—where material flatness directly impacts part quality, die life, and production consistency.


The result: consistent material flatness, reduced scrap, extended die life, and improved first-pass yield across your stamping operation.

Application of High Precision Decoiler Straightener

The GL series decoiler straightener is the first stage in a complete metal stamping line. It loads the coil, unwinds the strip, and delivers flat, consistent material to downstream equipment—straighteners, servo feeders, and stamping presses.


Common Applications:

  • Electronics & Computer Components: Connectors, terminals, computer housings, EMI shields, and precision contacts

  • Automotive Sensors & Safety Components: Sensor brackets, airbag components, and precision mounting hardware

  • Precision Hardware: Hinges, locks, fasteners, handles, and decorative hardware

  • Saw Blades & Cutting Tools: Saw blade stamping, knife blades, and cutting tool blanks

  • General Thin-Gauge Stamping: Any application requiring 0.1-1.5mm material with tight flatness tolerances


Typical Stamping Line Configuration:

Step-1: High precision decoiler straightener, Loading coil and uncoilling coil and straigthening the Coil strips.

Step-2: NC Servo Roll Feeder machine, Feed coil strips to press machine.

Step-3: Power pres machine with the progressive die,pressing to the end product


High Precision Decoiler Straightener GL (0.1-1.5mm)

Features of High Precision Decoiler Straightener

3-Segment Hydraulic Mandrel – Provides uniform radial expansion for secure coil gripping, preventing slippage during high-speed unwinding.
Optional Pressing Arm – Recommended for materials over 1.0mm thickness to prevent spring-back and ensure operator safety.
Japanese Electrical Components – Mitsubishi or Fuji magnetic contactors and electronic parts ensure reliable operation and extended service life.
Inverter Speed Control – Enables precise speed adjustment for optimal synchronization with downstream servo feeders and presses.
Angled Leveler Design – The straightening section is positioned at an optimal incline to minimize the loop distance between decoiling and feeding, reducing material stress.
Single-Point Down Pressure System – An exclusive SUNRUI design that allows quick, accurate straightening point adjustment via a single control point, simplifying operation and reducing setup time.
Low Maintenance & High Safety – Simplified design reduces routine maintenance requirements, while built-in safety interlocks and overload protection ensure operator safety.

Specification of High Precision Decoiler Straightener

ModelGL-200FGL-300FGL-400FGL-500FGL-600F
Material Width(mm)200300400500600
Material Thickness(mm)0.1~1.50.1~1.50.1~1.50.1~1.30.1~1.2
Max.Material Weight(kg)5001000150015002000
Extent Expansion(mm)470~520
Coil O.D(mm)10001200120012001200
Straightener Rolls(Qty)Upper 8/Lower 9(All Drive Function)
Pinch Rolls(Qty)Upper 1/Lower 1(All Drive Function)
Back up rollsN/APorovided
Adjustment4 Points Fine Micro Adjustment
Speed Range(m/mim)22
Mandrel ExpansionManual
Loop ControlTouch Sensor
Air Hold Down ArmN/A
Power Supply3 Phase 415V/440V/220V/380V/50HZ

Main Part of High Precision Decoiler Straightener

Decoiler Part

Decoiler Part

The decoiler features a 3-segment hydraulic expansion mandrel with a diameter range of 470–520mm, accommodating standard coil inner diameters. The motor control cabinet and frequency converter are independently housed, providing effective overload protection and preventing frame distortion during heavy coil loading.

Straightening Part

Straightening Part

With pneumatic pressure on upper and lower straightener roller distance adjusting and worm gear adjusting, it can achieve precision straightening performance for many different kind of metal sheet material.

The roller is made of solid bearing steel. After heat treatment, hard chrome plating and re-grinding, it has high hardness, good abrasion resistance and long use life.

Roller leveling and feeding machine are placed on the same horizontal platform, which can reduce the feed machine and leveling error to meet the need of high precision.

This type combo uncoiler straightener machine is very popular in European countries, if you want to know more about it, warmly welcome to email us, thanks!

SUNRUI machine will help with the metal sheet stamping solutions!

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